General Engineering

General Engineering

From specialised fabrication and design through to a full range of other engineering services, the Windsor team can provide excellent solutions for our customers problems.

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Design

Computer Aided Design capability including:

• Draughting / Design – AutoCAD
• Solid Modeling – Solidworks
• Finite Element Analysis - Cosmos Works
• Structural Frame Analysis - Space gass

Projects & Project Management

Project staff able to assist in any aspect of Project Management, engineering and design with  specialist skills in many fields including:
- Air movement & filtration
- Cooling towers
- Dust & fume control
- Fan design & applications
- Heat transfer & pipework
- Noise control
- Pneumatic conveying
- Pollution control equipment
- Sheet metal & steel plate design
- Special purpose machinery development
- Wet scrubbers

CNC Press Brake

• 220 tonne 5-axis Dye NGX Press Brake with high precision synchronization of Y1 & Y2 axis using encoders with a resolution of 0.005mm.
• 4.44m between frames
• 4.8m maximum bed length
• 400 mm throat
• Cybelec NC880S 2D colour controller
• ADS anti-deflection capability
• Controlled 3 axis back gauge
• Extensive tool set.

Facilities, Plant & Equipment

Fully equipped factory of 30+ trade staff
Floor area:   2500m² with an additional  2000m² secure yard space
Lifting:          3 x 5 tonne overhead cranes, max working height 8.0m
Guillotine:    6 mm x 3.6m mild steel, 3 mm x 3.6m stainless steel

Machinery & Services

Folding:        

• 4.8m CNC Press brake - 220 tonne.
• Mild Steel: 10mm up to 2400mm, 6mm over 2400mm (max 4800mm)
• Stainless Steel: 6mm up to 2400mm, 3mm over 2400mm (max 4800mm)

Welding:      

• MIG / TIG / MMAW
• Carbon Steel, Stainless steel and Duplex
• Pressure vessel welding to ASME 9, AS3992
• Structural welding to AS 2980
• Aluminum welding to AS 1665

Plasma:        

• 2 m x 6 m bed
• 16 mm max mild steel
• 12 mm max stainless steel / aluminum
• holes in pipe and beams

 

Plasma:        

• 2 m x 6 m bed
• 16 mm max mild steel
• 12 mm max stainless steel / aluminum
• holes in pipe and beams

Rolling:        

• 10 mm MS x 2 m

Machine Shop : 

• C/W turning, milling and full grinding capability
• Plasma / folding / welding
• Developed / welded sheet metal
• Finned tube fluid / air heat exchangers
• Shafts / bearing assemblies
• Ducting
• Full Factory and on site Dynamic Balancing  

Plasma Cutting Machine

HD 3070 HyDefinition plasma profile cutting machine is available for sub-contract manufacture of suitable components including a design and programming service.

Plasma Cutting Capabilities:

• Will handle mild steel, galvanised steel, stainless steel, aluminium and copper up to 12.5mm thick.
• Large (6m x 2m) work table.
• High quality of cut finish at the lowest possible price. 
• Highly complex shapes including slots and holes handled with ease. 
• 'Arc writing' of fold lines, company names onto components. 
• Design and engineering service.
• Dxf or Autocad filing service.
• Material supplied by Windsor or free issue.
• Subsequent fabrication service (welding, assembly, drilling, surfacing etc.) 
• Guaranteed high quality work by experienced operators.
• Fast response and guaranteed delivery